Sheet Metal Fabrication​ Service

From initial concept to final products, our comprehensive services cover every step of the product development process.

Sheet Metal Fabrication​

AARS offers comprehensive sheet metal fabrication services, leveraging advanced technology and skilled craftsmanship to deliver high-quality, precision-engineered metal components. Our state-of-the-art facility is equipped to handle a wide range of materials and project requirements, from simple brackets to complex assemblies.

Our Sheet Metal Fabrication Processes

Cutting is the initial stage where the sheet metal is cut into specific shapes and sizes. The process can be manual or automated, depending on the complexity and volume of the job. Common cutting methods include:

  • Shearing: Uses a mechanical shearing machine to cut straight lines with a blade.
  • Laser Cutting: Employs a high-powered laser to cut intricate designs with high precision.
  • Plasma Cutting: Utilizes a superheated jet of ionized gas to cut through metal, suitable for thicker materials.

Bending is the process of shaping the metal into a desired form by applying force along a line. This can be achieved through:

    • Press Brakes: Mechanical presses that bend the metal by applying pressure along a die.
    • CNC Bending: Computer-numerically controlled machines that offer high precision and repeatability in bending complex shapes.
    • Air Bending: A technique that uses air pressure to bend the metal, often used for lighter materials.

By combining 3D printing with CNC machining, we can optimize prototypes for both speed and precision, ensuring you receive the best possible representation of your design.

By combining 3D printing with CNC machining, we can optimize prototypes for both speed and precision, ensuring you receive the best possible representation of your design.

Sheet Metal Working Thickness Range:
We can work with sheet metal ranging from 0.5mm to 20mm thickness, depending on the material and specific requirements of the project.

Materials We Work With

Galvanized steel is a type of steel that has been coated with a layer of zinc. This zinc coating is applied to protect the steel from corrosion, which is a common issue with ordinary steel when exposed to the elements.

This material is indispensable across various industries due to its strength, corrosion resistance, and versatility. The fabrication techniques for galvanized steel sheets include butting flat sheets, bending parts, drilling holes, adding slots, and notching, enabling the creation of complex galvanized steel parts

Mild steel is a type of carbon steel with a low amount of carbon. It is also known as “low carbon steel.” Low carbon means it has very little carbon and other alloying elements to block dislocations in its crystal structure, resulting in less tensile strength than high carbon and alloy steels. Mild steel has good weldability and machinability, making it a popular choice for consumer products.

We provide complete Mild Steel CNC machining service and produce custom Mild Steel parts in a variety of shapes and grades, including Hot and Cold Rolled, Commercial Quality, Galvanized, 1018, 1020, 1026, 1020/1026, CR 1045, HR 1045, 12L14, CR 1215 and more.

Overview: Known for its strength, durability, and excellent corrosion resistance, stainless steel is versatile across many industries.

Applications: Industrial equipment, medical devices, and structural components. Stainless steel is ideal for CNC machining and sheet metal fabrication, particularly in environments requiring chemical resistance.

Aluminum is a silver-colored, low-density metal used in a wide range of commercial applications. Under most conditions, unalloyed aluminum is ductile, has moderate strength, and is highly corrosion-resistant. Appropriate alloying elements (Cu, Mg, Mn, Si, etc.) and subsequent heat/work treatments can significantly strengthen aluminum. Because of its low density and corrosion resistance is widely used in aerospace, transportation, architectural, food, and chemical handling (cookware, pressure vessels, etc.) industries.

We provide complete Aluminum CNC machining service and can produce custom Aluminum parts in a variety of shapes and grades, including 1100, 2011, 2024, 3003, 4017, 5052, 6061, 6063, and 7075.

Brass

Overview: A copper-zinc alloy with excellent machinability and corrosion resistance, often used in precision parts.

Applications: Electrical connectors, plumbing components, and decorative parts. Brass is commonly machined and used in low-volume production due to its ease of fabrication and good electrical conductivity.

Copper

Overview: Known for its superior electrical and thermal conductivity, copper is widely used in electrical and heat-exchange systems.

Applications: Electrical wiring, heat sinks, and plumbing components. Copper’s machinability and conductivity make it ideal for precision CNC machining.

Titanium

Overview: A strong, lightweight, and corrosion-resistant metal used in high-performance applications.

Applications: Aerospace parts, medical implants, and automotive components. Titanium is often used for CNC machining and 3D printing, especially in industries where strength and low weight are critical.

Magnesium

Overview: One of the lightest structural metals, known for its excellent strength-to-weight ratio and machinability.

Applications: Aerospace and automotive components. Magnesium is ideal for CNC machining and sheet metal applications where reducing weight is essential.

Surface Finishing Options

At AARS, we recognize that the right surface finish is key to enhancing your product’s performance, longevity, and marketability. Our extensive finishing services not only elevate the appearance of your parts but also provide functional improvements that enhance durability and resistance. Whether you need a smooth, polished finish or a tough, corrosion-resistant coating, we offer a wide range of finishing solutions customized to meet your exact requirements.

Anodizing 

Anodizing enhances the durability and corrosion resistance of aluminum parts by creating a tough, oxide layer. This process also allows for the addition of color, providing both functional protection and aesthetic appeal. Anodized surfaces are ideal for applications in aerospace, automotive, and consumer products.

Coating

Painting provides a protective and decorative coating to metal and plastic parts, offering excellent color options and surface protection. This process improves resistance to environmental factors such as UV exposure and corrosion, making it ideal for automotive, industrial, and consumer applications.

powder coating

Powder coating applies a durable, protective layer of color to metal parts, offering superior resistance to corrosion, wear, and fading. This eco-friendly process ensures a smooth, even finish, making it ideal for parts that require a strong, long-lasting surface, often used in industrial and consumer goods.

PVD COATING

Physical Vapor Deposition (PVD) is a high-performance coating that deposits thin films of metal onto parts for enhanced durability, wear resistance, and corrosion protection. This advanced technique is often used in applications requiring a hard, decorative finish, such as aerospace, medical devices, and electronics.

Passivation

Passivation is a chemical treatment for stainless steel that enhances its corrosion resistance by removing surface contaminants. This process improves the longevity and performance of metal parts, making it essential for industries like aerospace, medical, and food processing where cleanliness and durability are crucial.

Black oxide is a conversion coating applied to ferrous metals, providing mild corrosion resistance and reducing friction. This process gives parts a sleek, black finish and is commonly used in tools, fasteners, and precision components, offering both aesthetic enhancement and functional protection.

Bead Blasting

Bead blasting uses fine media to create a uniform, matte surface finish by removing surface imperfections. This technique enhances the texture and appearance of metal parts, offering a refined, consistent look, often used for cosmetic finishes or surface preparation before other treatments like painting or anodizing.

Electroplating

Electroplating applies a thin layer of metal, such as nickel, chrome, or gold, onto a part’s surface to improve corrosion resistance, wear protection, and appearance. This process is widely used for both decorative and functional purposes in industries like electronics, automotive, and jewelry.

Electrophoresis

Electrophoresis is an electrochemical process that applies an even, corrosion-resistant coating to metal parts. It offers excellent adhesion and uniform coverage, making it ideal for automotive components, hardware, and other parts requiring durable, long-lasting protection against rust and wear.

Polishing

Polishing is a finishing process that smooths and shines metal surfaces, enhancing appearance and reducing friction. It creates a mirror-like finish by removing scratches and imperfections, often used in high-precision components, decorative parts, and products where aesthetic quality is critical.

Laser Engraving

Laser engraving uses a focused laser beam to etch precise, permanent markings onto the surface of parts. This process is ideal for creating detailed logos, serial numbers, and barcodes on metals and plastics, offering durability and clarity for branding or traceability purposes.

Silkscreen Printing

Silkscreen printing is a versatile technique used to apply ink to flat or curved surfaces, creating sharp, durable graphics and text. This process is widely used for branding, labeling, and decorative purposes on parts and components, commonly seen in electronics, consumer goods, and industrial equipment.

Why Us

Our diverse capabilities in CNC machining, 3D printing, sheet metal fabrication, injection molding, and more allow us to select the best manufacturing method for each component of your project. This versatility ensures optimal quality, cost-effectiveness, and efficiency throughout your product’s development cycle.

Expertise

Our team comprises highly skilled engineers, technicians, and craftsmen with years of industry experience. Our deep knowledge spans various manufacturing processes, materials, and industries, allowing us to provide expert guidance throughout your project.

Quality Assurance

We use advanced measurement and testing equipment to verify dimensional accuracy, material properties, and functional performance. Our commitment to quality extends beyond the physical product to encompass our customer service, project management, and delivery processes, ensuring a superior experience from start to finish.

Fast Turnaround

Our ability to quickly iterate on designs and produce functional prototypes can significantly accelerate your product development cycle. With AARS, you can bring your products to market faster, gaining a competitive edge in your industry.

Let's make manufacturing simpler, faster, and more efficient.

Join us at AARS Tech as we shape the future of manufacturing through smart, integrated production. Together, we’ll transform your ideas into tangible, innovative solutions that drive progress across industries.

Frequently Asked Questions.

Lead times vary depending on the service and project complexity. Rapid prototyping can typically be completed within a few days, while more complex manufacturing projects such as low-volume production or tooling may take longer. Once we receive your project specifications, we’ll provide a detailed timeline.

We offer a wide range of materials for various manufacturing processes, including:

  • Metals (Aluminum, Steel, Titanium, etc.)
  • Plastics (ABS, Nylon, Polycarbonate, etc.)
  • Composites and specialized materials depending on the application. We also provide material consultation to help you select the most suitable materials for your project.

You can easily submit your project by contacting us via our Contact Us page or by emailing us directly. Provide us with your design files, material requirements, and any specific instructions. Our team will review the details and get back to you with a quote and timeline.

We accept a variety of file formats for design submissions, including:

  • STEP (.stp, .step)
  • IGES (.igs, .iges)
  • STL (.stl)
  • SolidWorks (.sldprt)

If your file format is not listed, you can package all files into ZIP format and send to us. Feel free to contact us for any questions about our service

Absolutely! We offer a wide range of surface finishes and post-processing options to enhance both the appearance and functionality of your parts. Whether you need polishing, anodizing, painting, or another specific finish, we can accommodate your requirements.

Contact Us

Partner with AARS Smart Tech and experience the power of integrated rapid prototyping and manufacturing solutions. Whether it’s a concept model or a functional prototype, we offer a wide range of materials and technologies to bring your vision to life. From DFM feedback to low-volume production, we simplify your product development journey.

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