Rapid Tooling Service

From initial concept to final delivery, our comprehensive services cover every step of the product development process.

Rapid Tooling

At AARS Tech, our Rapid Tooling services provide a fast and reliable solution for businesses looking to produce high-quality prototypes and low-volume production parts quickly and efficiently. By utilizing advanced manufacturing techniques, we deliver precise tooling that accelerates your production process, reduces lead times, and cuts costs, helping you get to market faster.

Introduction of Rapid Tooling

Rapid Tooling is the process of creating molds or tools quickly using additive manufacturing, CNC machining, or hybrid manufacturing techniques. It’s an ideal solution for producing parts in the early stages of product development or for short-run production without the need for expensive, time-consuming traditional tooling processes.

Our rapid tooling methods allow for the creation of injection molds, casting dies, and other tools used in production, enabling faster time-to-market for prototypes and small-batch runs. These tools can be used for:

Prototyping
Low-volume production
Bridge production before full-scale manufacturing

Whether you need injection molding tools, die-casting molds, or tooling for other manufacturing processes, AARS Tech’s rapid tooling solutions are designed to support product development, prototyping, and low-volume production with unmatched speed and precision.

Our Rapid Tooling Capabilities

We use advanced CNC technology to machine molds and tools with high precision and accuracy, ideal for injection molding and casting applications

At AARS Tech, our CNC machining services provide the perfect blend of precision and versatility, offering manufacturing solutions that cater to the most complex and demanding projects. Our 5-axis CNC machining capabilities take precision manufacturing to the next level, enabling us to produce complex, high-accuracy, high-quality parts for a wide range of industries, including aerospace, automotive, medical equipment, robotics, and industrial machinery.

Our 3D printing capabilities allow us to create complex tool designs quickly and affordably, enabling fast iterations and design flexibility.

At AARS, we offer cutting-edge metal 3D printing services, providing rapid prototyping and low-volume production solutions. Our advanced metal 3D printing capabilities allow for the creation of complex geometries, functional prototypes, and end-use parts with a wide range of materials.

By combining additive manufacturing and CNC machining, we can create optimized tools that take advantage of the strengths of both processes, delivering high-quality tools at a lower cost and with faster lead times.

Our rapid tooling solutions are suitable for a wide range of applications, including injection molding, die casting, blow molding, and thermoforming.

Why Us

Our diverse capabilities in CNC machining, 3D printing, sheet metal fabrication, injection molding, and more allow us to select the best manufacturing method for each component of your project. This versatility ensures optimal quality, cost-effectiveness, and efficiency throughout your product’s development cycle.

Expertise

Our team comprises highly skilled engineers, technicians, and craftsmen with years of industry experience. Our deep knowledge spans various manufacturing processes, materials, and industries, allowing us to provide expert guidance throughout your project.

Quality Assurance

We use advanced measurement and testing equipment to verify dimensional accuracy, material properties, and functional performance. Our commitment to quality extends beyond the physical product to encompass our customer service, project management, and delivery processes, ensuring a superior experience from start to finish.

Fast Turnaround

Our ability to quickly iterate on designs and produce functional prototypes can significantly accelerate your product development cycle. With AARS, you can bring your products to market faster, gaining a competitive edge in your industry.

Let's make manufacturing simpler, faster, and more efficient.

Join us at AARS Tech as we shape the future of manufacturing through smart, integrated production. Together, we’ll transform your ideas into tangible, innovative solutions that drive progress across industries.

Frequently Asked Questions.

What is the lead time for your services?

Lead times vary depending on the service and project complexity. Rapid prototyping can typically be completed within a few days, while more complex manufacturing projects such as low-volume production or tooling may take longer. Once we receive your project specifications, we’ll provide a detailed timeline.

What materials do you work with?

We offer a wide range of materials for various manufacturing processes, including:

Metals (Aluminum, Steel, Titanium, etc.)
Plastics (ABS, Nylon, Polycarbonate, etc.)
Composites and specialized materials depending on the application. We also provide material consultation to help you select the most suitable materials for your project.

How do I submit a project for manufacturing?

You can easily submit your project by contacting us via our Contact Us page or by emailing us directly. Provide us with your design files, material requirements, and any specific instructions. Our team will review the details and get back to you with a quote and timeline.

What file formats do you accept for design submissions?

We accept a variety of file formats for design submissions, including:

STEP (.stp, .step)
IGES (.igs, .iges)
STL (.stl)
SolidWorks (.sldprt)

If your file format is not listed, you can package all files into ZIP format and send to us. Feel free to contact us for any questions about our service

Can I request a custom finish or post-processing for my parts?

Absolutely! We offer a wide range of surface finishes and post-processing options to enhance both the appearance and functionality of your parts. Whether you need polishing, anodizing, painting, or another specific finish, we can accommodate your requirements.