Rapid Prototyping Service

From initial concept to final delivery, our comprehensive services cover every step of the product development process.

Rapid Prototyping

At AARS Tech, our Rapid Prototyping services provide an efficient and effective way to turn your concepts into tangible products quickly. Utilizing advanced manufacturing techniques, we help you validate designs, test functionality, and accelerate product development. Whether you need functional prototypes for testing or visually accurate models for presentations, AARS Tech is here to support your innovation journey.

Our Rapid Prototpying Processes

We use advanced 3D printing technologies, including Fused Deposition Modeling (FDM), Stereolithography (SLA), and Selective Laser Sintering (SLS), to create high-quality prototypes quickly and efficiently.

Our CNC machining services allow for the production of precision prototypes from various materials, offering exceptional accuracy and surface finishes that are essential for functional testing. Utilizing advanced 5-axis CNC (Computer Numerical Control) technology, we offering manufacturing solutions that cater to the most complex and demanding projects for a wide range of industries, including aerospace, automotive, medical equipment, robotics, and industrial machinery.

By combining 3D printing with CNC machining, we can optimize prototypes for both speed and precision, ensuring you receive the best possible representation of your design.

Materials We Work With

Overview: A lightweight, corrosion-resistant metal with excellent thermal conductivity. It’s widely used in industries like aerospace, automotive, and electronics.

Key Properties: Lightweight, strong, corrosion-resistant, easy to machine.

Applications: Aerospace components, automotive parts, and electronics housings. Aluminum is commonly used for CNC machining, and sheet metal fabrication due to its ease of machining and thermal properties.

Overview: Known for its strength, durability, and excellent corrosion resistance, stainless steel is versatile across many industries.

Applications: Industrial equipment, medical devices, and structural components. Stainless steel is ideal for CNC machining and sheet metal fabrication, particularly in environments requiring chemical resistance.

Brass

Overview: A copper-zinc alloy with excellent machinability and corrosion resistance, often used in precision parts.

Applications: Electrical connectors, plumbing components, and decorative parts. Brass is commonly machined and used in low-volume production due to its ease of fabrication and good electrical conductivity.

Copper

Overview: Known for its superior electrical and thermal conductivity, copper is widely used in electrical and heat-exchange systems.

Applications: Electrical wiring, heat sinks, and plumbing components. Copper’s machinability and conductivity make it ideal for precision CNC machining.

Overview: A strong, lightweight, and corrosion-resistant metal used in high-performance applications.

Applications: Aerospace parts, medical implants, and automotive components. Titanium is often used for CNC machining and 3D printing, especially in industries where strength and low weight are critical.

Magnesium

Overview: One of the lightest structural metals, known for its excellent strength-to-weight ratio and machinability.

Applications: Aerospace and automotive components. Magnesium is ideal for CNC machining and sheet metal applications where reducing weight is essential.

ABS

Overview: A tough, impact-resistant plastic often used in consumer products.

Applications: Automotive parts, electronic housings, and prototypes. ABS is commonly used for rapid prototyping and low-volume production due to its ease of molding.

Overview: A strong, impact-resistant, and transparent plastic often used as a glass substitute.

Applications: Lenses, safety equipment, and electronics casings. PC is ideal for injection molding and rapid prototyping due to its strength and clarity.

Nylon

Overview: A durable, flexible plastic known for its wear resistance and high mechanical strength.

Applications: Gears, bearings, and mechanical parts. Nylon is suitable for CNC machining, injection molding, and low-volume production.

PMMA

Overview: Also known as acrylic, PMMA is a transparent plastic with good UV resistance.

Applications: Display windows, light fixtures, and lenses. PMMA is commonly used in CNC machining and rapid prototyping for transparent parts.

POM

Overview: Known for its high stiffness, low friction, and excellent dimensional stability.

Applications: Precision gears, bearings, and other mechanical parts. POM is often machined for precision components in low-volume production.

PEEK

Overview: A high-performance thermoplastic with excellent chemical resistance and mechanical properties.

Applications: Aerospace, medical devices, and high-performance engineering components. PEEK is commonly used in CNC machining and 3D printing for demanding applications.

Overview: A versatile, chemical-resistant plastic commonly used in lightweight applications.

Applications: Automotive parts, packaging, and consumer goods. PP is used in injection molding and low-volume production due to its flexibility and ease of processing.

PTFE

Overview: Known for its exceptional chemical resistance, low friction, and high temperature resistance.

Applications: Seals, gaskets, and non-stick surfaces. PTFE is often used in CNC machining and low-volume production for applications requiring extreme chemical resistance.

One-stop Manufacturing Solutions

Whether you require a single prototype for design verification or mass manufacturing of final products, we have the solutions for you.

Why Us

Our diverse capabilities in CNC machining, 3D printing, sheet metal fabrication, injection molding, and more allow us to select the best manufacturing method for each component of your project. This versatility ensures optimal quality, cost-effectiveness, and efficiency throughout your product’s development cycle.

Expertise

Our team comprises highly skilled engineers, technicians, and craftsmen with years of industry experience. Our deep knowledge spans various manufacturing processes, materials, and industries, allowing us to provide expert guidance throughout your project.

Quality Assurance

We use advanced measurement and testing equipment to verify dimensional accuracy, material properties, and functional performance. Our commitment to quality extends beyond the physical product to encompass our customer service, project management, and delivery processes, ensuring a superior experience from start to finish.

Fast Turnaround

Our ability to quickly iterate on designs and produce functional prototypes can significantly accelerate your product development cycle. With AARS, you can bring your products to market faster, gaining a competitive edge in your industry.

Let's make manufacturing simpler, faster, and more efficient.

Join us at AARS Tech as we shape the future of manufacturing through smart, integrated production. Together, we’ll transform your ideas into tangible, innovative solutions that drive progress across industries.

Frequently Asked Questions.

What is the lead time for your services?

Lead times vary depending on the service and project complexity. Rapid prototyping can typically be completed within a few days, while more complex manufacturing projects such as low-volume production or tooling may take longer. Once we receive your project specifications, we’ll provide a detailed timeline.

What materials do you work with?

We offer a wide range of materials for various manufacturing processes, including:

Metals (Aluminum, Steel, Titanium, etc.)
Plastics (ABS, Nylon, Polycarbonate, etc.)
Composites and specialized materials depending on the application. We also provide material consultation to help you select the most suitable materials for your project.

How do I submit a project for manufacturing?

You can easily submit your project by contacting us via our Contact Us page or by emailing us directly. Provide us with your design files, material requirements, and any specific instructions. Our team will review the details and get back to you with a quote and timeline.

What file formats do you accept for design submissions?

We accept a variety of file formats for design submissions, including:

STEP (.stp, .step)
IGES (.igs, .iges)
STL (.stl)
SolidWorks (.sldprt)

If your file format is not listed, you can package all files into ZIP format and send to us. Feel free to contact us for any questions about our service

Can I request a custom finish or post-processing for my parts?

Absolutely! We offer a wide range of surface finishes and post-processing options to enhance both the appearance and functionality of your parts. Whether you need polishing, anodizing, painting, or another specific finish, we can accommodate your requirements.

Rapid Prototyping Service