Energy and Renewable

From initial concept to final delivery, our comprehensive services cover every step of the product development process.

Prototyping in the Energy and Renewable Industry

AARS Tech offers comprehensive prototyping services tailored to the unique needs of the energy sector, whether you’re working on wind turbines, solar energy systems, battery storage, or energy-efficient components. We use advanced manufacturing techniques such as 3D printing, CNC machining, rapid tooling, and sheet metal fabrication to bring your energy projects from concept to reality with speed and precision.

Our Prototyping Capabilities

3D printing allows for the rapid creation of complex parts and custom designs often required in the energy and renewable industries. From lightweight components to intricate geometries, 3D printing facilitates fast prototyping and functional testing, ensuring that energy systems are optimized for performance before moving to full production.

Key Applications:

Prototyping parts for solar panel mounts and energy-efficient housings
Lightweight, custom components for wind turbine assemblies
Complex prototypes for hydroelectric systems and battery enclosures
3D-printed parts for testing fluid dynamics in energy systems

Our CNC machining services deliver the precision and reliability needed for energy systems that operate in extreme conditions. Whether you’re developing components for turbines, generators, or energy storage systems, CNC machining ensures your parts are built to withstand high pressures, temperatures, and mechanical stress while maintaining tight tolerances.

Key Applications:

Precision-machined parts for wind turbines and hydraulic systems
High-strength components for energy storage systems
Gears, shafts, and custom metal parts for solar and wind systems
Components for power generation equipment

When developing energy systems that require plastic components, our rapid tooling services allow for the fast production of injection-molded parts that can undergo testing and validation. This process ensures that prototypes are ready for functionality testing and performance evaluation before full-scale manufacturing.

Key Applications:

Plastic enclosures for battery storage and control systems
Custom-molded parts for solar panel systems
Functional plastic components for renewable energy equipment
Prototyping parts for power distribution and monitoring systems

For energy projects that require high-strength, durable metal parts, our sheet metal fabrication services deliver custom solutions that are built to last. From turbine housings to solar panel frames, sheet metal fabrication provides the structural integrity and longevity needed for energy systems operating in harsh environments.

Key Applications:

Custom enclosures and frames for wind and solar energy systems
Structural components for energy storage units
Brackets, frames, and mounts for renewable energy infrastructure
Metal housings for power generation and distribution systems

Before committing to full-scale production, AARS Tech offers low-volume production services, allowing you to create small batches of components for field trials and pilot projects. This ensures your prototypes can be tested under real-world conditions and refined based on operational feedback.

Key Applications:

Pre-production parts for wind and solar energy systems
Prototypes for field testing of energy storage technologies
Custom components for pilot renewable energy projects
Functional prototypes for power generation and distribution systems

Applictions

Our prototyping services support a wide range of applications in the energy and renewable sectors, including:

Wind Energy: Prototyping parts for wind turbines, including blades, hubs, and control systems
Solar Energy: Developing prototypes for solar panels, mounting systems, and energy storage units
Energy Storage: Creating components for battery storage systems and power management technologies
Power Generation: Prototyping parts for turbines, generators, and power distribution systems
Hydroelectric Systems: Developing custom parts for water turbines and fluid dynamics testing

Advantages of AARS Tech’s Prototyping Services

Rapid Turnaround Times

The energy industry moves fast, and AARS Tech is committed to delivering rapid prototyping services with short lead times. This enables you to iterate quickly, test your designs, and refine your products for maximum efficiency and performance, keeping your project on schedule.

Comprehensive Material Selection

We offer a wide selection of high-strength metals, plastics, and composites for prototyping energy systems. Whether you’re working on metal components for wind turbines or lightweight plastic housings for solar systems, AARS Tech ensures that your prototypes are made from the best materials for your specific application.

Quality Assurance

At AARS Tech, we prioritize quality in every aspect of our manufacturing process. Each component undergoes rigorous quality checks to ensure it meets the highest standards of performance and reliability.

Custom Solutions

We understand that every application is unique. Our engineering team works closely with you to design and manufacture custom components tailored to your specific needs and performance requirements.

Let's make manufacturing simpler, faster, and more efficient.

Whether you’re creating components for solar energy systems, wind turbines, or battery storage, we provide the tools and expertise you need to bring your ideas to life.

Frequently Asked Questions.

What is the lead time for your services?

Lead times vary depending on the service and project complexity. Rapid prototyping can typically be completed within a few days, while more complex manufacturing projects such as low-volume production or tooling may take longer. Once we receive your project specifications, we’ll provide a detailed timeline.

What materials do you work with?

We offer a wide range of materials for various manufacturing processes, including:

Metals (Aluminum, Steel, Titanium, etc.)
Plastics (ABS, Nylon, Polycarbonate, etc.)
Composites and specialized materials depending on the application. We also provide material consultation to help you select the most suitable materials for your project.

How do I submit a project for manufacturing?

You can easily submit your project by contacting us via our Contact Us page or by emailing us directly. Provide us with your design files, material requirements, and any specific instructions. Our team will review the details and get back to you with a quote and timeline.

What file formats do you accept for design submissions?

We accept a variety of file formats for design submissions, including:

STEP (.stp, .step)
IGES (.igs, .iges)
STL (.stl)
SolidWorks (.sldprt)

If your file format is not listed, you can package all files into ZIP format and send to us. Feel free to contact us for any questions about our service

Can I request a custom finish or post-processing for my parts?

Absolutely! We offer a wide range of surface finishes and post-processing options to enhance both the appearance and functionality of your parts. Whether you need polishing, anodizing, painting, or another specific finish, we can accommodate your requirements.