Case Study

At AARS Tech, our commitment to excellence is demonstrated through our successful collaborations with clients across various industries.

Featured Case Studies

Challenge: A leading aerospace manufacturer needed a prototype for a complex component used in aircraft engines, requiring high precision and durability under extreme conditions.
Solution: AARS Tech employed our CNC machining and 3D printing capabilities to create a lightweight, high-strength prototype. We conducted extensive testing to ensure it met stringent aerospace standards.
Result: The prototype exceeded performance expectations, leading to a successful transition to mass production and significant cost savings for the client.

Challenge: A medical device company required a prototype for a new diagnostic tool, necessitating high precision and compliance with regulatory standards.
Solution: AARS Tech provided rapid prototyping services using high-quality plastics and conducted rigorous testing to ensure safety and efficacy. DFM feedback was incorporated throughout the process.
Result: The prototype met all regulatory requirements and received positive feedback from clinical trials, paving the way for full-scale production.

Challenge: An automotive manufacturer needed to develop a lightweight component for a new vehicle model, aiming to enhance fuel efficiency without compromising strength.
Solution: By leveraging metal 3D printing and CNC machining, we produced a prototype that integrated advanced materials and innovative design features.
Result: The component significantly reduced overall vehicle weight, contributing to improved fuel efficiency and performance, and was successfully integrated into the production line.

Materials We Work With

  • Excellent corrosion resistance
  • High ductility and weldability
  • Ideal for: Medical devices, marine applications, chemical processing equipment
Ingredient list
ElementFeCMnSiCr
Content (wt%)Bal.≤0.032.00~3.00≤1.0016.00~18.00
ElementNiNbSP 
Content (wt%)10.00~14.000.15~0.45≤0.03≤0.03 

 

  • High hardness and wear resistance
  • Good corrosion resistance
  • Ideal for: Surgical instruments, injection molds, cutting tools
  • High strength and hardness
  • Good corrosion resistance
  • Ideal for: Aerospace components, chemical processing equipment, surgical tools
  • Ultra-high strength and toughness
  • Good machinability and weldability
  • Ideal for: Aerospace structures, tooling applications, high-performance racing parts
  • Lightweight with good strength-to-weight ratio
  • Excellent thermal properties
  • Ideal for: Aerospace components, automotive parts, heat exchangers
  • High strength-to-weight ratio
  • Excellent biocompatibility and corrosion resistance
  • Ideal for: Medical implants, aerospace structures, chemical processing equipment
  • High strength at elevated temperatures
  • Excellent corrosion resistance
  • Ideal for: Gas turbine components, rocket engines, nuclear reactors
  •  
  • Superior corrosion resistance
  • High strength and toughness
  • Ideal for: Chemical processing equipment, marine applications, aerospace
  • Excellent high-temperature strength and oxidation resistance
  • Good fabricability
  • Ideal for: Gas turbine engines, industrial furnaces, nuclear reactors

Surface Finishing Options

At AARS, we recognize that the right surface finish is key to enhancing your product’s performance, longevity, and marketability. Our extensive finishing services not only elevate the appearance of your parts but also provide functional improvements that enhance durability and resistance. Whether you need a smooth, polished finish or a tough, corrosion-resistant coating, we offer a wide range of finishing solutions customized to meet your exact requirements.

Anodizing 

Anodizing enhances the durability and corrosion resistance of aluminum parts by creating a tough, oxide layer. This process also allows for the addition of color, providing both functional protection and aesthetic appeal. Anodized surfaces are ideal for applications in aerospace, automotive, and consumer products.

Coating

Painting provides a protective and decorative coating to metal and plastic parts, offering excellent color options and surface protection. This process improves resistance to environmental factors such as UV exposure and corrosion, making it ideal for automotive, industrial, and consumer applications.

powder coating

Powder coating applies a durable, protective layer of color to metal parts, offering superior resistance to corrosion, wear, and fading. This eco-friendly process ensures a smooth, even finish, making it ideal for parts that require a strong, long-lasting surface, often used in industrial and consumer goods.

PVD COATING

Physical Vapor Deposition (PVD) is a high-performance coating that deposits thin films of metal onto parts for enhanced durability, wear resistance, and corrosion protection. This advanced technique is often used in applications requiring a hard, decorative finish, such as aerospace, medical devices, and electronics.

Passivation

Passivation is a chemical treatment for stainless steel that enhances its corrosion resistance by removing surface contaminants. This process improves the longevity and performance of metal parts, making it essential for industries like aerospace, medical, and food processing where cleanliness and durability are crucial.

Black oxide is a conversion coating applied to ferrous metals, providing mild corrosion resistance and reducing friction. This process gives parts a sleek, black finish and is commonly used in tools, fasteners, and precision components, offering both aesthetic enhancement and functional protection.

Bead Blasting

Bead blasting uses fine media to create a uniform, matte surface finish by removing surface imperfections. This technique enhances the texture and appearance of metal parts, offering a refined, consistent look, often used for cosmetic finishes or surface preparation before other treatments like painting or anodizing.

Electroplating

Electroplating applies a thin layer of metal, such as nickel, chrome, or gold, onto a part’s surface to improve corrosion resistance, wear protection, and appearance. This process is widely used for both decorative and functional purposes in industries like electronics, automotive, and jewelry.

Electrophoresis

Electrophoresis is an electrochemical process that applies an even, corrosion-resistant coating to metal parts. It offers excellent adhesion and uniform coverage, making it ideal for automotive components, hardware, and other parts requiring durable, long-lasting protection against rust and wear.

Polishing

Polishing is a finishing process that smooths and shines metal surfaces, enhancing appearance and reducing friction. It creates a mirror-like finish by removing scratches and imperfections, often used in high-precision components, decorative parts, and products where aesthetic quality is critical.

Laser Engraving

Laser engraving uses a focused laser beam to etch precise, permanent markings onto the surface of parts. This process is ideal for creating detailed logos, serial numbers, and barcodes on metals and plastics, offering durability and clarity for branding or traceability purposes.

Silkscreen Printing

Silkscreen printing is a versatile technique used to apply ink to flat or curved surfaces, creating sharp, durable graphics and text. This process is widely used for branding, labeling, and decorative purposes on parts and components, commonly seen in electronics, consumer goods, and industrial equipment.

Why Us

Our diverse capabilities in CNC machining, 3D printing, sheet metal fabrication, and more allow us to select the best manufacturing method for each component of your project. This versatility ensures optimal quality, cost-effectiveness, and efficiency throughout your product’s development cycle.

Expertise

Our team comprises highly skilled engineers, technicians, and craftsmen with years of industry experience. Our deep knowledge spans various manufacturing processes, materials, and industries, allowing us to provide expert guidance throughout your project.

Quality Assurance

We use advanced measurement and testing equipment to verify dimensional accuracy, material properties, and functional performance. Our commitment to quality extends beyond the physical product to encompass our customer service, project management, and delivery processes, ensuring a superior experience from start to finish.

Fast Turnaround

Our ability to quickly iterate on designs and produce functional prototypes can significantly accelerate your product development cycle. With AARS, you can bring your products to market faster, gaining a competitive edge in your industry.

Let's make manufacturing simpler, faster, and more efficient.

Join us at AARS Tech as we shape the future of manufacturing through smart, integrated production. Together, we’ll transform your ideas into tangible, innovative solutions that drive progress across industries.

Frequently Asked Questions.

Lead times vary depending on the service and project complexity. Rapid prototyping can typically be completed within a few days, while more complex manufacturing projects such as low-volume production or tooling may take longer. Once we receive your project specifications, we’ll provide a detailed timeline.

We offer a wide range of materials for various manufacturing processes, including:

  • Metals (Aluminum, Steel, Titanium, etc.)
  • Plastics (ABS, Nylon, Polycarbonate, etc.)
  • Composites and specialized materials depending on the application. We also provide material consultation to help you select the most suitable materials for your project.

You can easily submit your project by contacting us via our Contact Us page or by emailing us directly. Provide us with your design files, material requirements, and any specific instructions. Our team will review the details and get back to you with a quote and timeline.

We accept a variety of file formats for design submissions, including:

  • STEP (.stp, .step)
  • IGES (.igs, .iges)
  • STL (.stl)
  • SolidWorks (.sldprt)

If your file format is not listed, you can package all files into ZIP format and send to us. Feel free to contact us for any questions about our service

Absolutely! We offer a wide range of surface finishes and post-processing options to enhance both the appearance and functionality of your parts. Whether you need polishing, anodizing, painting, or another specific finish, we can accommodate your requirements.

Contact Us

Partner with AARS Smart Tech and experience the power of integrated rapid prototyping and manufacturing solutions. Whether it’s a concept model or a functional prototype, we offer a wide range of materials and technologies to bring your vision to life. From DFM feedback to low-volume production, we simplify your product development journey.

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