Aerospace

From initial concept to final delivery, our comprehensive services cover every step of the product development process.

Prototyping in the Aerospace Industry

In the aerospace industry, accuracy, durability, and performance are critical. At AARS Tech, we specialize in delivering advanced aerospace prototyping services that help manufacturers and engineers bring their designs to life with exceptional precision. Whether you’re developing aircraft components, propulsion systems, or flight control assemblies, our cutting-edge technologies provide the tools you need to innovate quickly and effectively.

Our Aerospace Prototyping Capabilities

Metal 3D printing allows for the creation of complex, lightweight parts with excellent strength-to-weight ratios, ideal for aerospace applications. This technology enables the rapid production of custom geometries that reduce the weight of aircraft components while maintaining the structural integrity needed for critical flight systems.

Key Applications:

Complex engine components
Lightweight structural parts
Heat exchangers and fluid systems
Custom brackets and support assemblies

AARS Tech’s 5-axis CNC machining services provide the tight tolerances and precision engineering required for aerospace components. From high-strength materials like titanium and aluminum alloys to intricate geometries, CNC machining ensures your prototypes meet the stringent requirements of flight.

Key Applications:

Engine casings and turbine blades
Flight control system components
Aerospace brackets and mounts
Gearboxes and transmission components

For aerospace structures like aircraft skins, enclosures, and frames, our sheet metal fabrication services offer reliable and durable solutions. We work with a variety of aerospace-grade metals, including aluminum and stainless steel, ensuring that every part is manufactured to withstand extreme conditions while remaining lightweight.

Key Applications:

Fuselage panels and structural parts
Aerospace brackets and supports
Custom enclosures and housings
Heat shields and protective barriers

Our rapid tooling services enable the creation of molds and tooling for testing and pre-production of aerospace parts. This is particularly useful for testing custom components in low-volume production runs, allowing engineers to evaluate real-world performance before committing to large-scale production.

Key Applications:

Custom tooling for aerospace parts
Testing prototypes of landing gear components
Molded housings and protective covers
Flight control system enclosures

In addition to prototyping, AARS Tech offers low-volume production services that allow you to produce small batches of aerospace components for testing, pre-production, or specialized applications. This flexible production option is ideal for creating high-quality parts without the long lead times of traditional manufacturing.

Key Applications:

Pre-production parts for testing and validation
Custom parts for experimental aircraft
Spare parts for critical aerospace systems
Limited-run components for specialized missions

Applications

Our aerospace prototyping solutions serve a variety of critical applications, including:

Engines and Propulsion Systems: High-performance engine components and fuel systems
Flight Control Systems: Actuators, brackets, and control linkages
Structural Components: Lightweight frames, fuselage parts, and mounting brackets
Thermal Management: Heat exchangers and cooling systems
Landing Gear and Suspension Systems: Durable and high-strength components for landing gear assemblies

Advantages of AARS Tech’s Aerospace Prototyping Services

Rapid Turnaround Times

We understand the importance of speed in the aerospace industry. Our advanced prototyping processes allow us to produce high-quality parts quickly, enabling faster iterations and reduced lead times in your development cycle.

High-Quality Materials

We utilize a wide range of materials, including steel, aluminum, and advanced composites, to ensure that our aerospaceprovide exceptional durability and performance, even in the most demanding environments.

Quality Assurance

At AARS Tech, we prioritize quality in every aspect of our manufacturing process. Each component undergoes rigorous quality checks to ensure it meets the highest standards of performance and reliability.

Custom Solutions

We understand that every application is unique. Our engineering team works closely with you to design and manufacture custom aerospace components tailored to your specific needs and performance requirements.

Let's make manufacturing simpler, faster, and more efficient.

When it comes to aerospace prototyping, precision, quality, and speed are critical. AARS Tech is your trusted partner in developing innovative aerospace components that meet the highest industry standards. From concept to final product, we work with you to ensure your designs are realized with accuracy, efficiency, and unmatched performance.

Frequently Asked Questions.

What is the lead time for your services?

Lead times vary depending on the service and project complexity. Rapid prototyping can typically be completed within a few days, while more complex manufacturing projects such as low-volume production or tooling may take longer. Once we receive your project specifications, we’ll provide a detailed timeline.

What materials do you work with?

We offer a wide range of materials for various manufacturing processes, including:

Metals (Aluminum, Steel, Titanium, etc.)
Plastics (ABS, Nylon, Polycarbonate, etc.)
Composites and specialized materials depending on the application. We also provide material consultation to help you select the most suitable materials for your project.

How do I submit a project for manufacturing?

You can easily submit your project by contacting us via our Contact Us page or by emailing us directly. Provide us with your design files, material requirements, and any specific instructions. Our team will review the details and get back to you with a quote and timeline.

What file formats do you accept for design submissions?

We accept a variety of file formats for design submissions, including:

STEP (.stp, .step)
IGES (.igs, .iges)
STL (.stl)
SolidWorks (.sldprt)

If your file format is not listed, you can package all files into ZIP format and send to us. Feel free to contact us for any questions about our service

Can I request a custom finish or post-processing for my parts?

Absolutely! We offer a wide range of surface finishes and post-processing options to enhance both the appearance and functionality of your parts. Whether you need polishing, anodizing, painting, or another specific finish, we can accommodate your requirements.