Medical

From initial concept to final delivery, our comprehensive services cover every step of the product development process.

Prototyping in the Medical Industry

AARS Tech offers medical equipment prototyping services that meet the exacting standards of healthcare innovation. From surgical instruments to diagnostic devices and wearable health monitors, we provide end-to-end prototyping solutions using advanced manufacturing techniques, including 3D printing, CNC machining, sheet metal fabrication, and rapid tooling. Our services help medical device manufacturers accelerate product development while ensuring compliance with medical standards and regulations.

Our Medical Product Prototyping Capabilities

3D printing offers a fast and flexible way to create prototypes for complex medical devices and components. With the ability to quickly iterate on designs, 3D printing is ideal for producing both concept models and functional prototypes for testing and clinical evaluations. Whether you’re developing surgical tools, prosthetics, or custom implants, 3D printing provides the speed and precision needed to advance medical innovation.

Key Applications:

  • Custom prosthetics and orthotics
  • Surgical instruments and tools
  • Medical device housings and enclosures
  • Anatomical models for surgical planning and training

Our CNC machining services provide the high accuracy required for producing metal and plastic components that meet strict tolerances and medical-grade finishes. CNC machining is especially suited for medical equipment that requires durability, precision, and reliability. From surgical-grade metals to biocompatible plastics, we offer the right materials to ensure that your prototypes meet regulatory standards.

Key Applications:

  • Surgical instruments and implants
  • Precision components for diagnostic devices
  • Medical-grade enclosures for electronic equipment
  • Metal and plastic parts for wearable health monitors

Our rapid tooling services allow for the fast production of injection-molded plastic parts, perfect for prototyping medical devices that require precise biocompatible plastic components. This is essential for creating accurate representations of final production parts that can be used for clinical testing and user evaluations.

Key Applications:

  • Plastic housings for diagnostic and monitoring devices
  • Custom-fit components for wearable medical technology
  • Prototyping parts for drug delivery systems
  • Custom medical connectors and fittings

For medical equipment that requires metal components, such as frames, enclosures, or brackets, AARS Tech’s sheet metal fabrication services offer a reliable solution. We work with high-quality materials to produce parts that meet the rigorous demands of the healthcare industry, ensuring durability, corrosion resistance, and biocompatibility.

Key Applications:

  • Medical equipment housings and enclosures
  • Structural frames for diagnostic devices
  • Custom brackets for medical systems
  • Ventilation and cooling components for electronic devices

Once your prototype is ready for testing, AARS Tech offers low-volume production services for clinical trials and early-stage market validation. This allows you to produce small batches of medical equipment to gather user feedback, refine designs, or test performance in real-world conditions before moving to large-scale production.

Key Applications:

  • Pre-production medical devices for clinical trials
  • Custom or limited-edition medical equipment
  • Market-ready prototypes for regulatory testing
  • Functional parts for testing in medical environments

Applictions

Our medical equipment prototyping services support a wide range of applications, including:

  • Surgical Instruments: Prototyping precision tools for surgeries
  • Wearable Health Monitors: Developing housings and components for fitness and health trackers
  • Diagnostic Devices: Creating prototypes for equipment like blood pressure monitors, thermometers, and imaging systems
  • Prosthetics and Orthotics: Custom-fit prosthetic limbs and braces for patient-specific applications
  • Drug Delivery Systems: Prototyping devices for controlled medication dispensing

Advantages of AARS Tech’s Medical Prototyping Services

Rapid Turnaround Times

In the medical industry, time is of the essence. AARS Tech delivers rapid prototyping solutions that allow you to iterate quickly, test your designs, and bring your product to market faster. Our short lead times help you stay ahead of the competition and meet tight project deadlines.

Flexibility in Materials

We offer a wide range of materials, including biocompatible plastics, medical-grade metals, and engineering composites, to suit the unique requirements of your medical device project. Whether you need metal surgical tools or plastic enclosures, we have the right materials for your application.

Quality Assurance

At AARS Tech, we understand the critical importance of quality in medical devices. Our prototyping services are designed to meet the stringent requirements of medical equipment manufacturing, ensuring that your prototypes are built to exacting specifications and comply with regulatory standards.

Comprehensive Support

From DFM (Design for Manufacturing) feedback to regulatory compliance assistance, we offer end-to-end support to ensure that your prototypes are optimized for both performance and manufacturability. Our team of experts is here to help you navigate the complexities of medical device development.

Let's make manufacturing simpler, faster, and more efficient.

Looking for fast, reliable automotive prototyping solutions? At AARS Tech, we turn your ideas into reality with precision, efficiency, and unparalleled quality. Contact us today to discuss your project requirements or request a quote.

Frequently Asked Questions.

Lead times vary depending on the service and project complexity. Rapid prototyping can typically be completed within a few days, while more complex manufacturing projects such as low-volume production or tooling may take longer. Once we receive your project specifications, we’ll provide a detailed timeline.

We offer a wide range of materials for various manufacturing processes, including:

  • Metals (Aluminum, Steel, Titanium, etc.)
  • Plastics (ABS, Nylon, Polycarbonate, etc.)
  • Composites and specialized materials depending on the application. We also provide material consultation to help you select the most suitable materials for your project.

You can easily submit your project by contacting us via our Contact Us page or by emailing us directly. Provide us with your design files, material requirements, and any specific instructions. Our team will review the details and get back to you with a quote and timeline.

We accept a variety of file formats for design submissions, including:

  • STEP (.stp, .step)
  • IGES (.igs, .iges)
  • STL (.stl)
  • SolidWorks (.sldprt)

If your file format is not listed, you can package all files into ZIP format and send to us. Feel free to contact us for any questions about our service

Absolutely! We offer a wide range of surface finishes and post-processing options to enhance both the appearance and functionality of your parts. Whether you need polishing, anodizing, painting, or another specific finish, we can accommodate your requirements.

Contact Us

Partner with AARS Smart Tech and experience the power of integrated rapid prototyping and manufacturing solutions. Whether it’s a concept model or a functional prototype, we offer a wide range of materials and technologies to bring your vision to life. From DFM feedback to low-volume production, we simplify your product development journey.

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