Injection Molding Service

From initial concept to final delivery, our comprehensive services cover every step of the product development process.

Injection Molding

At AARS Tech, we offer industry-leading Injection Molding Services that deliver high-quality, durable plastic parts at scale. Whether you’re prototyping a new design or moving into full-scale production, our advanced injection molding capabilities are designed to meet your needs with accuracy, speed, and cost-efficiency.

What Is Injection Molding

Injection molding is a manufacturing process used to produce large volumes of identical plastic parts. It involves injecting molten plastic material into a custom-designed mold, which cools and solidifies into the final shape. This process is ideal for producing complex, detailed components with high repeatability.

Advantages of Injection Molding with AARS Tech

High Efficiency: Once the initial mold is created, production cycles are quick and can produce thousands of parts in a short time.
Consistency and Precision: Injection molding allows for the creation of complex and detailed parts with tight tolerances, ensuring every product is identical.
Material Versatility: We offer a wide range of plastic materials to meet your specific performance needs, including ABS, nylon, polypropylene, and more.
Cost-Effectiveness: Injection molding is highly economical for large-scale production, as the cost per part decreases significantly with volume.
Surface Finish Options: We can provide various finishes, from matte to high-gloss, depending on the requirements of your product.

Applications of Injection Molding

Injection molding is used to create parts for a wide variety of applications, including:

Automotive Components: Durable, high-precision parts for interior and exterior applications
Medical Devices: FDA-compliant components for medical tools and devices
Consumer Electronics: Complex enclosures and components for devices
Household Products: Everyday plastic items with high-quality finishes
Industrial Equipment: Strong and durable parts for machinery and equipment

Our Injection Molding Capabilities

Our team of engineers works closely with you to design molds that meet your exact specifications, ensuring precision and performance in every part.

We are equipped to handle large-scale production runs, ensuring fast lead times without sacrificing quality.

At AARS, we offer cutting-edge metal 3D printing services, providing rapid prototyping and low-volume production solutions. Our advanced metal 3D printing capabilities allow for the creation of complex geometries, functional prototypes, and end-use parts with a wide range of materials.

Beyond molding, we offer post-processing services such as surface finishing, painting, and assembly to provide you with fully finished products.

We work with a variety of plastic resins, including engineering-grade thermoplastics, ensuring that your parts meet the mechanical and environmental demands of your application.

Our rapid tooling solutions are suitable for a wide range of applications, including injection molding, die casting, blow molding, and thermoforming.

Materials We Work With

ABS

Overview: A tough, impact-resistant plastic often used in consumer products.

Applications: Automotive parts, electronic housings, and prototypes. ABS is commonly used for rapid prototyping and low-volume production due to its ease of molding.

Overview: A strong, impact-resistant, and transparent plastic often used as a glass substitute.

Applications: Lenses, safety equipment, and electronics casings. PC is ideal for injection molding and rapid prototyping due to its strength and clarity.

Nylon

Overview: A durable, flexible plastic known for its wear resistance and high mechanical strength.

Applications: Gears, bearings, and mechanical parts. Nylon is suitable for CNC machining, injection molding, and low-volume production.

PMMA

Overview: Also known as acrylic, PMMA is a transparent plastic with good UV resistance.

Applications: Display windows, light fixtures, and lenses. PMMA is commonly used in CNC machining and rapid prototyping for transparent parts.

POM

Overview: Known for its high stiffness, low friction, and excellent dimensional stability.

Applications: Precision gears, bearings, and other mechanical parts. POM is often machined for precision components in low-volume production.

PEEK

Overview: A high-performance thermoplastic with excellent chemical resistance and mechanical properties.

Applications: Aerospace, medical devices, and high-performance engineering components. PEEK is commonly used in CNC machining and 3D printing for demanding applications.

Overview: A versatile, chemical-resistant plastic commonly used in lightweight applications.

Applications: Automotive parts, packaging, and consumer goods. PP is used in injection molding and low-volume production due to its flexibility and ease of processing.

PTFE

Overview: Known for its exceptional chemical resistance, low friction, and high temperature resistance.

Applications: Seals, gaskets, and non-stick surfaces. PTFE is often used in CNC machining and low-volume production for applications requiring extreme chemical resistance.

Surface Finishing Options

At AARS, we recognize that the right surface finish is key to enhancing your product’s performance, longevity, and marketability. Our extensive finishing services not only elevate the appearance of your parts but also provide functional improvements that enhance durability and resistance. Whether you need a smooth, polished finish or a tough, corrosion-resistant coating, we offer a wide range of finishing solutions customized to meet your exact requirements.

Coating

Painting provides a protective and decorative coating to metal and plastic parts, offering excellent color options and surface protection. This process improves resistance to environmental factors such as UV exposure and corrosion, making it ideal for automotive, industrial, and consumer applications.

powder coating

Powder coating applies a durable, protective layer of color to metal parts, offering superior resistance to corrosion, wear, and fading. This eco-friendly process ensures a smooth, even finish, making it ideal for parts that require a strong, long-lasting surface, often used in industrial and consumer goods.

Bead Blasting

Bead blasting uses fine media to create a uniform, matte surface finish by removing surface imperfections. This technique enhances the texture and appearance of metal parts, offering a refined, consistent look, often used for cosmetic finishes or surface preparation before other treatments like painting or anodizing.

Electroplating

Electroplating applies a thin layer of metal, such as nickel, chrome, or gold, onto a part’s surface to improve corrosion resistance, wear protection, and appearance. This process is widely used for both decorative and functional purposes in industries like electronics, automotive, and jewelry.

Polishing

Polishing is a finishing process that smooths and shines metal surfaces, enhancing appearance and reducing friction. It creates a mirror-like finish by removing scratches and imperfections, often used in high-precision components, decorative parts, and products where aesthetic quality is critical.

Laser Engraving

Laser engraving uses a focused laser beam to etch precise, permanent markings onto the surface of parts. This process is ideal for creating detailed logos, serial numbers, and barcodes on metals and plastics, offering durability and clarity for branding or traceability purposes.

Silkscreen Printing

Silkscreen printing is a versatile technique used to apply ink to flat or curved surfaces, creating sharp, durable graphics and text. This process is widely used for branding, labeling, and decorative purposes on parts and components, commonly seen in electronics, consumer goods, and industrial equipment.

Why Us

At AARS Tech, we’re more than just a manufacturing service provider. We are a strategic partner dedicated to driving innovation and helping our clients succeed.

End-to-End Solutions

From mold design to final production, AARS Tech offers a complete suite of injection molding services, ensuring your project is streamlined and efficient.

Expertise

With experience in industries like automotive, aerospace, medical, consumer electronics, and more, we understand the unique requirements of each sector and tailor our solutions accordingly.

Customer Focus

We collaborate closely with you at every stage of the project, providing DFM (Design for Manufacturing) feedback to optimize your design for cost-effective production.

Quality Assurance

Every part we produce goes through stringent quality checks, ensuring that it meets the highest standards of precision, durability, and performance.

Let's make manufacturing simpler, faster, and more efficient.

Join us at AARS Tech as we shape the future of manufacturing through smart, integrated production. Together, we’ll transform your ideas into tangible, innovative solutions that drive progress across industries.

Frequently Asked Questions.

What is the lead time for your services?

Lead times vary depending on the service and project complexity. Rapid prototyping can typically be completed within a few days, while more complex manufacturing projects such as low-volume production or tooling may take longer. Once we receive your project specifications, we’ll provide a detailed timeline.

What materials do you work with?

We offer a wide range of materials for various manufacturing processes, including:

Metals (Aluminum, Steel, Titanium, etc.)
Plastics (ABS, Nylon, Polycarbonate, etc.)
Composites and specialized materials depending on the application. We also provide material consultation to help you select the most suitable materials for your project.

How do I submit a project for manufacturing?

You can easily submit your project by contacting us via our Contact Us page or by emailing us directly. Provide us with your design files, material requirements, and any specific instructions. Our team will review the details and get back to you with a quote and timeline.

What file formats do you accept for design submissions?

We accept a variety of file formats for design submissions, including:

STEP (.stp, .step)
IGES (.igs, .iges)
STL (.stl)
SolidWorks (.sldprt)

If your file format is not listed, you can package all files into ZIP format and send to us. Feel free to contact us for any questions about our service

Can I request a custom finish or post-processing for my parts?

Absolutely! We offer a wide range of surface finishes and post-processing options to enhance both the appearance and functionality of your parts. Whether you need polishing, anodizing, painting, or another specific finish, we can accommodate your requirements.